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Fertigungsratgeber & Engineering-Notizen

Praxisnah, ohne Hype: Ratgeber zu Prototyping, Werkzeugbau und Materialien — geschrieben von den Ingenieuren, die Ihre Teile kalkulieren und fertigen. Fachartikel erscheinen auf Englisch.

CNC Machining

CNC Machining Tolerances: A Practical Guide for Designers

Standard vs tight CNC tolerances explained: ISO 2768 grades, when ±0.005 mm is worth paying for, and how to specify tolerances that don't inflate part…

2026-10-06 · 8 min Lesezeit

Injection Molding

Low-Volume Injection Molding: Aluminum Tooling vs Steel Tooling

Choosing between rapid aluminum molds and production steel molds for 100-10,000 parts: cost, lead time, mold life and when bridge tooling wins.…

2026-10-06 · 7 min Lesezeit

FRP Composites

FRP vs Metal: Why Automotive and Motorsport Teams Choose Composites

How FRP/GRP composites replace metal in cars: 50-70% weight savings, design freedom, corrosion resistance — and when composites are the wrong choice.…

2026-10-06 · 9 min Lesezeit

Process Comparison

3D Printing vs CNC Machining: Which One for Your Prototype?

A practical comparison of 3D printing (SLA/SLS/MJF) and CNC machining: cost per part, accuracy, materials, lead time — and a decision table for common…

2026-10-15 · 8 min Lesezeit

Vacuum Casting

Vacuum Casting with Silicone Molds: When 10–500 Copies Beat Injection Molding

How urethane vacuum casting works, real material properties vs injection molding, cost and lead time benchmarks, and when to switch from silicone mold…

2026-10-15 · 7 min Lesezeit

Sheet Metal Fabrication

Sheet Metal DFM Checklist: 12 Design Rules That Cut Prototype Cost

The 12 sheet metal design rules we check on every DFM pass: bend radii, hole-to-edge distances, relief cuts, uniform thickness and the features that q…

2026-10-15 · 7 min Lesezeit

Process Comparison

CNC Machining vs Injection Molding: When to Switch from Machined to Molded

Machined vs molded plastic parts compared on real numbers: tooling cost, unit price crossover at 100-500 pieces, tolerances, lead time and the design …

2026-10-15 · 8 min Lesezeit

Process Comparison

Sheet Metal vs CNC Machining for Enclosures: Cost, Tolerance and Volume

When a housing should be laser-cut and bent rather than milled from solid: wall thickness, tolerance class, per-part cost at 1-500 pieces, lead time a…

2026-10-15 · 7 min Lesezeit

Process Comparison

Die Casting vs CNC Machining: Which Process for Metal Parts?

Aluminum die casting vs CNC machining compared on tooling cost, per-part price, tolerances, wall thickness and lead time — with a decision table for v…

2026-10-19 · 8 min Lesezeit

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