Sheet Metal Bending
Press braking folds sheet around a punch and die to form flanges, channels, boxes and enclosures. Air bending with CNC backgauges lets us hold angle and flange tolerance without dedicated tooling, so a prototype enclosure and a production batch run on the same machine with the same accuracy.
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Was wir tun
Press brake capacity 160 t, 3,200 mm bed length
Press brake capacity 160 t, 3,200 mm bed length
Air bending, coin bending and bottoming
Air bending, coin bending and bottoming
Backgauge accuracy ±0.05 mm
Backgauge accuracy ±0.05 mm for flange position
Custom punches and dies
Custom punches and dies for special profiles
Z-bends, hems, joggles and closed box sections
Z-bends, hems, joggles and closed box sections
Bend simulation to validate flat pattern before cutting
Bend simulation to validate flat pattern before cutting
Materialien
| Mild steel CRS and HRS |
| Stainless 304 and 316 |
| Aluminium 5052 and 6061 |
| Galvanised steel |
| Copper and brass |
| Spring steel |
Wichtigste Spezifikationen
| Spezifikation | Details |
|---|---|
| Thickness | 0.5–8 mm |
| Bed length | 3,200 mm |
| Flange tolerance | ±0.1 mm typical |
| Angle tolerance | ±0.5° |
| Min flange | 4 × material thickness |
| Lead time | 3–5 working days |
Oberflächen & Nachbearbeitung
Powder coating and wet paint
Powder coating and wet paint
Anodizing for aluminium
Anodizing for aluminium
Zinc plating and galvanising
Zinc plating and galvanising
Bead blasting and brushing
Bead blasting and brushing
Häufige Fragen
What bend radius should I design?
Use an inside radius equal to or greater than the material thickness, and always match the radius to a tool you know exists. Too small a radius causes cracking, especially in aluminium and high-strength steel.
Can you bend without a flat pattern?
We unfold from the 3D model using K-factor tables tuned to our tooling, then verify the flat pattern against the bend deductions. You can also supply a DXF and we will confirm the allowance.
How do you control bend accuracy on long parts?
We use CNC crowning and angle measurement with in-process correction, plus first-article inspection on a granite surface plate for critical flange dimensions.
Sheet Metal Fabrication capabilities
Sheet Metal Fabrication overview
Laser cutting, bending, welding, PEM hardware — enclosures & brackets.
Sheet Metal Laser Cutting
Fibre laser cutting of steel, stainless, aluminium and brass up to 20 mm. Burr-free edges from 0.02 mm accuracy, cut and shipped in 3 days.
Tube Laser Cutting
3D tube and profile laser cutting for round, square and rectangular sections. Coping, mitres and holes cut in one pass without secondary drilling.
Welding Services
TIG, MIG, spot and laser welding of steel, stainless and aluminium assemblies. Leak-tight enclosures, cosmetic welds and welded frames.
Metal Stamping
Progressive die and short-run metal stamping for brackets, contacts and clips. Tooling from 10 days, burr-free parts with tight tolerances.
Waterjet Cutting
Abrasive waterjet cutting with no heat-affected zone. Cuts steel to 150 mm, stainless, aluminium, stone and composites without thermal distortion.
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