Wire EDM
Wire EDM cuts conductive material with a continuous wire electrode and a controlled spark, so hardness is irrelevant and there is no cutting force. That makes it the only realistic route for hardened inserts, sharp internal corners, thin webs and features that a milling cutter simply cannot reach.
फाइलें अपलोड करें — 24 घंटे में कोटेशन DFM समीक्षा का अनुरोध
हम क्या करते हैं
Cutting of hardened steel up to 65 HRC without annealing
Cutting of hardened steel up to 65 HRC without annealing
Sharp internal corners with radius as small as 0.05 mm
Sharp internal corners with radius as small as 0.05 mm
Taper cutting up to ±30°
Taper cutting up to ±30° for draft and relief angles
4-axis cutting
4-axis cutting for punches, dies and extrusion tooling
Submerged cutting
Submerged cutting for thermal stability on tall parts
Fine-finish passes achieving Ra 0.2 µm
Fine-finish passes achieving Ra 0.2 µm
मटेरियल
| Hardened tool steel O1, D2, A2 |
| Mould steel P20, H13, S136 |
| Carbide and cermet |
| Titanium and nickel alloys |
| Aluminium and brass |
| Copper tungsten electrodes |
मुख्य विनिर्देश
| विनिर्देश | विवरण |
|---|---|
| Tolerance | ±0.003 mm positioning |
| Wire diameter | 0.1–0.25 mm |
| Kerf | 0.15–0.35 mm |
| Max workpiece | 600 × 400 × 300 mm |
| Surface finish | Ra 0.2–2.5 µm depending on passes |
| Lead time | 4–8 working days |
सतह फिनिश और पोस्ट-प्रोसेसिंग
Stress relief before final pass
Stress relief before final pass
Ultrasonic cleaning after cutting
Ultrasonic cleaning after cutting
Polish on die cavities
Polish on die cavities
Coatings such as TiN and DLC
Coatings such as TiN and DLC
अक्सर पूछे जाने वाले प्रश्न
What are the limitations of wire EDM?
It only cuts electrically conductive materials and it is slower than milling, so we use it where hardness or geometry demand it and remove bulk material by milling first.
Can you cut a part that is already heat treated?
Yes — that is its main advantage. Parts are usually hardened first and then wire cut to final dimensions so no distortion occurs afterwards.
Does EDM leave a recast layer?
Conventional cutting leaves a thin recast layer which we remove with multi-pass skim cuts. For fatigue or medical parts we schedule a final low-energy pass and verify with cross-section analysis.
Precision CNC Machining capabilities
Precision CNC Machining overview
3/4/5-axis milling & turning, ±0.005 mm, 60+ materials, parts in 3 days.
CNC Milling
3, 4 and 5-axis CNC milling for prototype and production parts. Tolerances to ±0.005 mm, 60+ metals and plastics, machined parts shipped in 3 working days.
CNC Turning
CNC turning with live tooling for shafts, bushings, fittings and threaded parts. Diameters 0.5-400 mm, tolerances to ±0.005 mm, bar-fed production runs.
5-Axis CNC Machining
Simultaneous 5-axis CNC machining for complex geometry, deep cavities and multi-face parts. Undercuts, organic surfaces and lightened structures in one setup.
Swiss CNC Machining
Swiss-type sliding-headstock turning for micro precision parts. Diameters from 0.5 mm, tolerances to ±0.002 mm, ideal for medical and electronic components.
CNC Rapid Prototyping
CNC prototypes in 48 hours from plastic or metal. Functional, dimensionally accurate parts for design reviews, fit checks and investor samples without tooling cost.
अपना {service} प्रोजेक्ट शुरू करने के लिए तैयार हैं?
आज ही अपनी फाइलें भेजें — 24 घंटों में DFM-जांचा कोटेशन।