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Two-shot moulding in one cycle
Two-shot moulding in one cycle for high volumes
Insert-loaded overmoulding
Insert-loaded overmoulding for 500–20,000 pieces
TPE and TPU over PC, ABS, PA and PBT
TPE and TPU over PC, ABS, PA and PBT
Hard-soft combinations
Hard-soft combinations for grips, seals and gaskets
Multi-colour parts and translucent light-pipe designs
Multi-colour parts and translucent light-pipe designs
Bond strength tested to peel and pull standards
Bond strength tested to peel and pull standards
المواد
| TPE and TPU elastomers |
| SEBS and TPV grades |
| Silicone and LSR on request |
| PC, ABS and PA substrates |
| PBT for electrical housings |
| Medical-grade TPE |
أهم المواصفات
| المواصفة | التفاصيل |
|---|---|
| Substrate | PC, ABS, PA, PBT, POM, metal |
| Overmould | TPE/TPU Shore A 40–90 |
| Process | Two-shot, insert-loaded or transfer |
| Bond strength | Cohesive failure typical with matched pairs |
| Quantity | 500+ for insert-loaded, 10,000+ for two-shot |
| Tolerance | ±0.1 mm on functional interfaces |
تشطيبات السطح والمعالجة اللاحقة
Soft-touch and matte surface textures
Soft-touch and matte surface textures
Crystal and frosted effects
Crystal and frosted effects
Laser marking on the rigid section
Laser marking on the rigid section
Anti-slip micro-texture
Anti-slip micro-texture
الأسئلة المتكررة
Which materials bond well together?
Success depends on chemical compatibility. TPE grades are formulated for specific substrates such as PC, ABS or PA, and we always confirm the grade pair with a bond test before production.
Is mechanical interlocking enough?
Mechanical features such as undercuts and through-holes help, but a chemically matched pair gives a much stronger seal. We use both together on parts that must be waterproof.
What volumes justify a two-shot tool?
Two-shot tooling costs more than a single-shot tool, so it normally makes sense above about 10,000 parts per year. Below that we load pre-moulded substrates into a standard tool.
Injection Molding capabilities
Injection Molding overview
Rapid aluminum & production steel tooling, T1 samples in 7–15 days.
Plastic Injection Molding
Production plastic injection moulding from 100 to 100,000+ parts. Hardened steel multi-cavity tooling, 100+ resins, scientific moulding and full PPAP support.
Low-Volume Injection Molding
Aluminium rapid tooling for 100-5,000 part pilot runs. T1 samples in 7-10 days, production-like parts, and a straight path to steel tooling when volumes grow.
Injection Mold Tooling
Mould design and manufacture in-house: 2-plate, 3-plate, hot runner and stack moulds in P20, H13 and S136 steel. DFM and mould flow analysis on every tool.
Insert Molding
Insert moulding of brass, stainless and threaded inserts, bushings, magnets and metal frames. Load-rated threads and metal-plastic joints without assembly.
هل أنت مستعد لبدء مشروع {service}؟
أرسل ملفاتك اليوم — عرض سعر مُراجَع DFM خلال 24 ساعة.