Sheet Metal Bending

Press braking folds sheet around a punch and die to form flanges, channels, boxes and enclosures. Air bending with CNC backgauges lets us hold angle and flange tolerance without dedicated tooling, so a prototype enclosure and a production batch run on the same machine with the same accuracy.

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القدرات

ما نقوم به

✓

Press brake capacity 160 t, 3,200 mm bed length

Press brake capacity 160 t, 3,200 mm bed length

✓

Air bending, coin bending and bottoming

Air bending, coin bending and bottoming

✓

Backgauge accuracy ±0.05 mm

Backgauge accuracy ±0.05 mm for flange position

✓

Custom punches and dies

Custom punches and dies for special profiles

✓

Z-bends, hems, joggles and closed box sections

Z-bends, hems, joggles and closed box sections

✓

Bend simulation to validate flat pattern before cutting

Bend simulation to validate flat pattern before cutting

المواد

المواد

Mild steel CRS and HRS
Stainless 304 and 316
Aluminium 5052 and 6061
Galvanised steel
Copper and brass
Spring steel
المواصفات

أهم المواصفات

المواصفةالتفاصيل
Thickness0.5–8 mm
Bed length3,200 mm
Flange tolerance±0.1 mm typical
Angle tolerance±0.5°
Min flange4 × material thickness
Lead time3–5 working days
التشطيب

تشطيبات السطح والمعالجة اللاحقة

Powder coating and wet paint

Powder coating and wet paint

Anodizing for aluminium

Anodizing for aluminium

Zinc plating and galvanising

Zinc plating and galvanising

Bead blasting and brushing

Bead blasting and brushing

الأسئلة الشائعة

الأسئلة المتكررة

What bend radius should I design?

Use an inside radius equal to or greater than the material thickness, and always match the radius to a tool you know exists. Too small a radius causes cracking, especially in aluminium and high-strength steel.

Can you bend without a flat pattern?

We unfold from the 3D model using K-factor tables tuned to our tooling, then verify the flat pattern against the bend deductions. You can also supply a DXF and we will confirm the allowance.

How do you control bend accuracy on long parts?

We use CNC crowning and angle measurement with in-process correction, plus first-article inspection on a granite surface plate for critical flange dimensions.

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