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2-plate, 3-plate, hot runner and stack mould construction
2-plate, 3-plate, hot runner and stack mould construction
P20, H13, S136 and NAK80 tool steels
P20, H13, S136 and NAK80 tool steels
Mould flow, cooling and warpage simulation before cutting
Mould flow, cooling and warpage simulation before cutting
Standard mould bases
Standard mould bases for faster lead time, custom for complex parts
Slides, lifters and unscrewing cores
Slides, lifters and unscrewing cores for undercuts and threads
Tool trials with T1, T2 reports and process parameter sheets
Tool trials with T1, T2 reports and process parameter sheets
المواد
| Engineering resins and glass-filled grades |
| Optical PMMA and PC |
| Medical-grade resins |
| High-temperature PEEK and PPS |
| Flame-retardant and low-halogen grades |
| Elastomers and TPE |
أهم المواصفات
| المواصفة | التفاصيل |
|---|---|
| Steel | P20, H13, S136, NAK80, 718H |
| Lead time | 15–25 days for production tools |
| Cavities | 1–64 |
| Mould life | 100,000–1,000,000+ shots |
| Hot runner | Yudo, Mold-Masters and Hasco systems |
| Tolerances | Cavity ±0.02 mm, shut-offs matched by hand |
تشطيبات السطح والمعالجة اللاحقة
Mirror polish SPI A1
Mirror polish SPI A1
Matt and gloss textures
Matt and gloss textures
Chemical etching for leather grains
Chemical etching for leather grains
DLC and hard coatings on wear surfaces
DLC and hard coatings on wear surfaces
الأسئلة المتكررة
What information do you need to quote a mould?
The 3D part model, annual volume, resin, cosmetic requirements, surface texture and the machine you will run on. With those we can issue a tooling concept and a fixed tool price.
Can you copy an existing tool?
We can reverse engineer from a sample part or from the original drawings, and we design the replacement tool with corrections for the known problems of the original.
How are tooling changes priced?
Minor changes during the trial phase are quoted at cost. Structural changes after tool delivery are quoted per job so you always know the number before work starts.
Injection Molding capabilities
Injection Molding overview
Rapid aluminum & production steel tooling, T1 samples in 7–15 days.
Plastic Injection Molding
Production plastic injection moulding from 100 to 100,000+ parts. Hardened steel multi-cavity tooling, 100+ resins, scientific moulding and full PPAP support.
Low-Volume Injection Molding
Aluminium rapid tooling for 100-5,000 part pilot runs. T1 samples in 7-10 days, production-like parts, and a straight path to steel tooling when volumes grow.
Insert Molding
Insert moulding of brass, stainless and threaded inserts, bushings, magnets and metal frames. Load-rated threads and metal-plastic joints without assembly.
Overmolding
Overmoulding and two-shot moulding of soft-grip TPE/TPU over rigid substrates, plus sealing rings and multi-material parts in one production flow.
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