Injection Mold Tooling

The mould decides whether a moulded part is profitable, because cycle time, scrap rate and cosmetic consistency are all baked into the tool design. We design and cut tools in our own shop, which keeps the DFM loop short and means tooling changes during the trial phase do not wait on a third party.

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Capacidades

Qué hacemos

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2-plate, 3-plate, hot runner and stack mould construction

2-plate, 3-plate, hot runner and stack mould construction

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P20, H13, S136 and NAK80 tool steels

P20, H13, S136 and NAK80 tool steels

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Mould flow, cooling and warpage simulation before cutting

Mould flow, cooling and warpage simulation before cutting

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Standard mould bases

Standard mould bases for faster lead time, custom for complex parts

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Slides, lifters and unscrewing cores

Slides, lifters and unscrewing cores for undercuts and threads

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Tool trials with T1, T2 reports and process parameter sheets

Tool trials with T1, T2 reports and process parameter sheets

Materiales

Materiales

Engineering resins and glass-filled grades
Optical PMMA and PC
Medical-grade resins
High-temperature PEEK and PPS
Flame-retardant and low-halogen grades
Elastomers and TPE
Especificaciones

Especificaciones clave

EspecificaciónDetalles
SteelP20, H13, S136, NAK80, 718H
Lead time15–25 days for production tools
Cavities1–64
Mould life100,000–1,000,000+ shots
Hot runnerYudo, Mold-Masters and Hasco systems
TolerancesCavity ±0.02 mm, shut-offs matched by hand
Acabados

Acabados superficiales y postprocesado

Mirror polish SPI A1

Mirror polish SPI A1

Matt and gloss textures

Matt and gloss textures

Chemical etching for leather grains

Chemical etching for leather grains

DLC and hard coatings on wear surfaces

DLC and hard coatings on wear surfaces

FAQ

Preguntas frecuentes

What information do you need to quote a mould?

The 3D part model, annual volume, resin, cosmetic requirements, surface texture and the machine you will run on. With those we can issue a tooling concept and a fixed tool price.

Can you copy an existing tool?

We can reverse engineer from a sample part or from the original drawings, and we design the replacement tool with corrections for the known problems of the original.

How are tooling changes priced?

Minor changes during the trial phase are quoted at cost. Structural changes after tool delivery are quoted per job so you always know the number before work starts.

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