Mass Production
Once the process is verified, production becomes a discipline of consistency. We hold the process window, inspect to a defined sampling plan, schedule deliveries against your build plan and hold buffer stock so a late change upstream does not stop your line.
対応内容
Production moulding, casting, machining and assembly
Production moulding, casting, machining and assembly
Defined process windows with recorded parameters
Defined process windows with recorded parameters
Sampling inspection to AQL or your standard
Sampling inspection to AQL or your standard
Scheduled deliveries and consignment stock
Scheduled deliveries and consignment stock
Buffer and safety stock held in Shenzhen
Buffer and safety stock held in Shenzhen
Continuous improvement on cycle time and yield
Continuous improvement on cycle time and yield
主要仕様
| 項目 | 詳細 |
|---|---|
| Volumes | 1,000–500,000 parts per year |
| Process control | Recorded parameters per production lot |
| Inspection | AQL sampling or 100 % on critical features |
| Logistics | Weekly or monthly scheduled shipments |
| Stock | Buffer stock and consignment options |
| Reporting | Monthly quality and delivery performance |
よくあるご質問
How do you prevent quality drift over a long production run?
By recording process parameters for every lot, keeping tooling on a preventive maintenance schedule and tracking inspection results over time so a trend is visible before it becomes a non-conformance.
Can you hold stock for us?
Yes. Many customers use buffer stock in Shenzhen to shorten lead time to a few days while production batches run on a longer cycle.
What happens when demand changes?
We flex moulding machine allocation and shift patterns up or down within a defined band, and we agree in advance how quickly we can ramp so your planning is realistic.
More in this section
Design Services
Design for manufacturing review and engineering support: DFM analysis, material selection, tolerance optimisation and cost reduction before tooling.
Verification Phase
Verification builds and testing: pilot tooling samples, dimensional reports, material certification and functional testing before mass production commitment.
Packaging & Kitting
Production packaging, kitting and labelling: retail cartons, foam inserts, barcode labelling and drop-tested transport packaging.